Complete Fruit Processing Line | Washing, Juicing, Concentration & Blending – One Turnkey Solution

 
Description
 

From whole fresh fruit to finished juice, concentrate, or blended beverage – our complete fruit processing line delivers every piece of equipment you need under one turnkey solution. We eliminate the complexity of sourcing from multiple vendors and ensure seamless integration across every stage of production.

The journey begins with our washing and sorting system. Fresh fruit enters a multi-stage cleaning line featuring air bubble flotation to lift dirt and debris, high-pressure spray nozzles for thorough rinsing, and soft brush rollers that gently clean delicate fruits without bruising. An inspection conveyor with manual sorting platforms allows workers to remove damaged or unripe fruit before processing continues.

Next is the juicing extraction stage. Depending on your fruit type and desired final product, we offer screw presses for apples and pears, belt presses for berries and soft fruits, or centrifugal juicers for citrus. Our cold press technology preserves heat-sensitive nutrients and natural flavors while achieving juice yields of 85 to 90 percent. For citrus, we provide complete extractors that separate juice, oil, and peel in one pass.

For factories producing concentrated juice, our multi-effect vacuum evaporator removes water at low temperatures, typically concentrating juice from 12 Brix up to 65 to 72 Brix. The system operates under vacuum conditions that prevent heat damage to flavor compounds and vitamins. An optional aroma recovery system captures volatile compounds and returns them to the concentrate for superior taste quality.

The blending and formulation stage gives you complete control over your final product. Our fully automated blending skids include stainless steel tanks with variable speed agitators, precision mass flow meters, and a PLC control system that manages syrup preparation, acid and vitamin additions, and flavor injections. You can create everything from single-strength juices to complex multi-fruit blends and functional beverages.

The complete line includes CIP automatic cleaning networks that sanitize all product contact surfaces without disassembly, saving hours of manual labor daily. All equipment is constructed from food-grade 304 or 316 stainless steel and meets CE certification standards.

We provide comprehensive after-sales support including process flow design, factory layout planning, equipment manufacturing and testing, sea freight coordination, on-site installation and commissioning, operator training, and a 12-month warranty with remote technical assistance. Hundreds of fruit processing lines are operating successfully across five continents.

Send us your fruit types, target daily capacity, and final product specifications. Our engineering team will provide a complete equipment list, layout drawing, and quotation within five business days. Contact us today to discuss your turnkey fruit processing project.

Advantages

The Fruity drink production line from Shanghai Gofun machinery company is running with high effective, water saving, high extracting rate, safety quality control for final product, safety control for operators, etc.

 
 
Flowchart
 

FRESH Fruit and Vegetables ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Fruity drink production line usually include the following equipment and process steps:

Raw material processing system: Fresh fruits are washed, peeled, deseeded and other pre-processing steps to prepare for the production of fruit-flavored concentrated juice or fruit-flavored pulp.
Fruit-flavored concentrated juice or fruit-flavored pulp production equipment: The processed fruits are made into fruit-flavored concentrated juice or fruit-flavored pulp through processes such as squeezing, crushing and concentration.
Beverage preparation equipment: Fruit-flavored concentrated juice or fruit-flavored pulp is mixed with water, sugar, acidity regulator, preservatives and other raw materials in proportion to make the basic liquid of fruit-flavored beverages.
Sterilization and sterilization equipment: The prepared fruit-flavored beverages are sterilized at high temperature to ensure the safety of the product and extend the shelf life.
Bottling and filling equipment: The processed fruit-flavored beverages are put into bottles and packaged after steps such as washing, filling and sealing.
Packaging equipment: The finished fruit-flavored beverages can be packaged through packaging equipment, such as small bags, stand-up bags, metal cans, PET bottles, etc., to meet different sales needs.
Quality inspection equipment: Quality inspection equipment is installed in the production line to test the appearance, taste, quality and other aspects of the finished fruit-flavored beverages to ensure that the products meet the standards.
The above are typical equipment and process steps of the fruit-flavored beverage production line. Through careful design and coordination, high-quality fruit-flavored beverages can be produced to meet market demand and ensure product quality.